achieving potential

How a Leading Coffee Roaster Simultaneously Added Volume and Reduced Overtime

How a Leading Coffee Roaster Simultaneously Added Volume and Reduced Overtime

Stroud partnered with a leading national roaster, manufacturer, wholesaler, and distributor of high-quality branded and private label coffees. The goal was to quickly reduce Saturday overtime without any added capital investment or automation.

Aggressive Footprint Consolidation Made Possible By Step-Change Increase in Throughput

Aggressive Footprint Consolidation Made Possible By Step-Change Increase in Throughput

An $8 billion consumer products company was facing intense price pressure passed down through the supply chain due to increased competition from low cost manufacturers in other countries. Prices were being continually driven down and results had moved into the red. An industry expert’s report stated that “The company cannot continue to be the high quality industry supplier and remain price competitive.” Without significant cost improvements the company faced the potential for drastically reduced profits and market share.

Creating the belief that more is possible - Meeting the needs of the head and the heart

Creating the belief that more is possible - Meeting the needs of the head and the heart

In order to improve yield within a manufacturing facility, one must first create the belief that there is more opportunity to realize. In this case study we show two different ways we created this belief in organizations that needed to realize significant opportunity.

Stalled Capital Project Revived and Completed Successfully, Well Ahead of Schedule and Under Budget

Stalled Capital Project Revived and Completed Successfully, Well Ahead of Schedule and Under Budget

A senior oil and gas operator saw a timely opportunity to create value with a brownfield capital addition. If the proposed addition could be brought online soon enough then substantial additional output could be created before the next major phase of capital development.

ENABLING SALES GROWTH WITH BREAKTHROUGH CAPACITY INCREASE

ENABLING SALES GROWTH WITH BREAKTHROUGH CAPACITY INCREASE

Amidst unprecedented market growth a food processing company was expecting 20% year-on-year revenue increases, and was reaching the limit of their capacity to meet demand. During the previous three years production lines had been pushed to nameplate rates, downtime had been reduced to world-class levels, and production schedules had been optimized to keep up with incoming orders. With years of improvement already realized, many believed that there was little opportunity to improve capacity without a major capital expansion.

ORE THROUGHPUT INCREASE

ORE THROUGHPUT INCREASE

An oil sands mine operator was looking for its next game-changing improvement following a series of debottlenecking and optimization investments. Company leadership believed opportunity must exist in their current asset, but were struggling to highlight it given all of the improvement they’d achieved.

GOING BEYOND QUALITY BENCHMARKS

GOING BEYOND QUALITY BENCHMARKS

A leading chemicals manufacturer had successfully driven their operating cost to best-in-class levels within the stringent quality regulations of their product. Continuing cost pressure left plant leadership uncertain how their facility would further reduce cost beyond industry benchmark levels while maintaining quality. The team partnered with Stroud to find and deliver bottom-line improvements while improving overall product quality.

BEYOND TRADITIONAL VALUE ENGINEERING

BEYOND TRADITIONAL VALUE ENGINEERING

At Stroud, we reject the notion that projects will naturally gravitate toward a definitive optimum of cost, quality and schedule. We have nurtured and developed a powerful analytical approach to rapidly determine the constraint-free, theoretical maximum potential of any project case. With this approach, we pull alongside your people and genuinely help them to find and realize more opportunity to enhance their project’s outcome than they currently believe exists. The solutions are theirs and they own the success.

New Oil and Gas Facility Recovers Lost Time by Ramping-Up to Full Capacity in Half the Time

New Oil and Gas Facility Recovers Lost Time by Ramping-Up to Full Capacity in Half the Time

Having been completed behind schedule, a new oil and gas facility was under additional pressure to perform. With a planned 18-month period to achieve design production rates, an effort was launched to seek improvements to accelerate this ramp up.

GROWING MANUFACTURER INCREASES OUTPUT

GROWING MANUFACTURER INCREASES OUTPUT

A food and beverage company was excited about projected sales growth for one of their products and knew increased demand would soon outpace their production capabilities. They were planning a multi-million-dollar capital expansion to meet this demand which showed an attractive return. Even with this viable option on the table, leaders were curious whether an alternative existed that could meet their demand needs faster and at lower cost.